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LoDolce Quality Policy

LoDolce Machine Company a leading contract manufacturer of products and components located at 196 Malden Turnpike, Saugerties, New York. Our customers expect LoDolce Machine Company to provide trust, quality, and rapid response to their needs. Our objective is to perform a valuable service to our customers by:

LoDolce Machine Company is committed to: Building our Customer’s Future by:

Exceeding our Customer’s Expectations in Quality, Cost and Delivery

Continual Improvement of our Processes through Employee Training and Leading Edge Technology

 

 

LoDolce Machine Company

Purchase Order Quality Clauses

General

This document describes the individual clauses that may be referenced on a Purchase Order (P.O.) from LoDolce Machine Company. The P.O. will call out the specific clause(s) that apply to the quality requirements for the particular product or service on the order. Any deviation from the specified requirements must be requested in writing and approved by LoDolce Machine Company. The clauses are broken down by category: Materials & Processes, Shipping, Records & Documentation, Engineering, Inspection, Tooling and Non-Conforming Materials.

 

Glossary of Terms

            Buyer                                   LoDolce Machine Company and the point of contact on the P.O.

                Supplier                                The business entity providing the goods or services on the P.O.

                Customer                              LoDolce Machine Company’s customer

                Sub-Contractor                    Sub-Tier(s) to the Supplier specified on the P.O.

 

Materials & Processes

 

MP-1       Buyer will furnish material as specified for this P.O. Do not substitute any material without prior written approval from the Buyer. Supplier is responsible for all rejections other than defective material received from the Buyer.

 

 

MP-2       All Suppliers must purchase raw materials from prime Customer approved sources when applicable, i.e. D1-4426, or other approval listing. Material produced/procured outside the USA always requires the use of Customer approved sources.

 

 

MP-3       Material certification required domestic source or from source listed, “Defense Federal Acquisition Regulation Supplement (DFAR 252.225-4014).

 

 

MP-4       Purchase Order for Standard Hardware of assemblies that include Standard Hardware (i.e., BAC, AN, NAS, STM, MIL, etc.) are to be satisfied with material of the latest specification revision level in effect and must comply with all obsolescence/replacement criteria when applicable.

 

 

MP-5       All special processes required by the Purchase Order must be performed by sources approved by the prime Customer and NADCAP, as required.

 

 

MP-6       Original processing and test certifications must accompany each shipment. Material certifications must be copies stamped by a Supplier authorized representative.  Supplier must also submit a Certificate of Compliance summarizing all processes and tests performed on the part along with the name of each facility used. Copies of chemical and physical analysis certifications must accompany each shipment of parts for all Supplier purchased materials.

 

 

MP-7       Certifications to all applicable specifications are required with each shipment. Supplier’s certificate of compliance must state all specifications performed by the Supplier or Subcontractor for:

 

·          Raw materials used (with chemical and physical data).

 

·          Special Processes (conversion coatings, plating, welding, heat treat, etc).

 

·          Purchased items (hardware, latches, adhesives, etc).

 

MP-8       Supplier shall undertake to have material certification testing performed by an independent certified testing lab on at least one sample of each type of raw material used to manufacture the goods. Such testing shall include verification of the material chemical, physical, and mechanical properties and shall be performed, as a minimum, on an annual basis. Supplier shall submit a copy of the relevant test reports to Buyer for review.

 

 

MP-9       If applicable, assigned serial numbers shall be maintained throughout all manufacturing cycles and shall be identified on both the parts and all documentation at the time of shipment.

 

 

MP-10     Material ordered by this purchase order is for Boeing Aircraft end use. All manufacturing and/or procurement must comply with the requirements of the D1-4426 document current at the time of manufacture/procurement.

 

 

MP-11     This purchase order is subject to Customer directed sources for Fabrication, Testing, and Special Processing. The Buyer shall supply the list of directed sources as required.

 

 

MP-12     For cast material or welded parts that require x-ray inspection, two copies of the inspection report must be included with the parts shipped to the Buyer.

 

 

MP-13     Processing to be accomplished in performance of this purchase order is directly related to a Lockheed Martin Aeronautics Company purchase order and must be accomplished in accordance with process specification(s) on this purchase order and the revision in effect as of the date of the PO of Lockheed Martin Aeronautics Company Appendix QJ. All requirements of such Appendix QJ paragraph 12, statements, a through f shall be accomplished. Appendix QJ is located at: http://www.lockheedmartin.com/material-management

 

 

Shipping

 

S-1          Supplier shall provide and include with each shipment a certificate of conformity attesting the release of the Goods included in the shipment as follow:

               

·          Supplier Name, Address and Date

 

·          Packing Sheet/List or C of C Number, P.O. or Contract Number

 

·          Part Nomenclature / Part Number

 

·          Drawing Sheet Number and Revision Level, OPSD Revision Level (if applicable), Parts List Revision Level (if applicable), Serial Numbers (if applicable)

 

·          Quantity of material, parts or kits to ship

 

 

S-2          All parts and age control products must be protected against damage and corrosion during delivery, utilizing sound, standard packaging practices. Special packaging instructions, when required, will be specified on the Purchase Order. The use of certain packaging materials such as Styrofoam Peanuts is prohibited at all times.

 

 

S-3          Protective coating and proper packaging is required to protect sheet metal products from damage and scratching.

 

 

S-4          For all time and temperature sensitive materials, Supplier shall provide Buyer with all pertinent information to shelf life and storage requirements, as applicable.

 

 

S-5          The Supplier agrees to insure that materials utilized in the performance of this order, whether furnished by the Buyer or Supplier, will be segregated and controlled to insure traceability and prevent being co-mingled with any other material.

 

 

S-6          This order is for a fixed quantity government contract; therefore exact quantity shipment is required.

 

 

S-7          The Supplier shall include with each shipment two copies of the results of the lot, batch or item acceptance tests required by the applicable specification. Test reports shall include control identity (e.g., heat, lot, batch, serial number) of material/item tested, actual values when applicable, and shall be signed by the Supplier’s authorized agent. The report shall establish the quantity of material/items associated with each traceability number shipped. Place one copy with the shipping documentation and one copy on the inside of the shipping container.

 

 

S-8          All items to be individually, protective wrapped and identified by part number and Supplier’s name.

 

 

 

Records & Documentation

 

 

RD-1        Quality documentation records and certifications must be maintained on file for a period of seven years, minimum, after final processing of this purchase order.

 

 

RD-2        Suppliers shall implement a Quality System to control product and process quality. The system should include a company wide process that fosters continuous quality improvement. Supplier Quality Systems are subject to audit by the Buyer.

 

 

RD-3        Supplier shall comply with AS9100 and ISO9001:2000 or ANSI/ASQC Q9002 Quality System Requirements.

 

 

RD-4        In compliance with Environmental Protection Agency (EPA) Regulations, the Buyer requires that all Suppliers submit a yearly letter of disclosure stating whether or not Ozone-Depleting Substances have been used in performance of our Purchase Orders. This must be accomplished with either a positive or negative statement to this effect, and any positive statement must name the substance(s) used, as well as the specific item(s) they were used to manufacture.

 

 

RD-5        The Supplier will ensure the proper routing, packaging, labeling and marking of the materials for shipment. This will be in accordance with any and all state and federal standards. This includes, but is not limited to:

               

·          In accordance with hazardous material regulations of the DOT 49 cfr, hazardous material regulations.

 

·          The technical instructions for the safe transport of dangerous goods by air (international civil aviation organization): dangerous goods regulation (international air transport association).

 

·          Hazards communication standard, 29 cfr 1910.1200, if applicable. Include an MSDS with the hazardous material shipment. An additional copy of the MSDS must be routed to:

 

LoDolce Machine Company

Attention: Jeff Opitz

196 Malden Turnpike

Saugerties, NY 12477

                                    845-246-7017   845-246-3457 Fax

Engineering

 

 

E-1           Supplier an its sub-tiers shall ensure that all applicable requirements including drawings, specifications, qualifications, key characteristics, etc. under the contract with the Buyer are flowed down to all suppliers and sub-tiers performing work on the Buyer’s parts. Supplier shall not make any configuration change to any Goods which could affect the fit, form, performance or price without the Buyer’s written consent. Notification and approval of configuration changes include those parts, which are superseded by another part. Any Supplier configuration change requests shall be submitted in writing for approval prior to configuration change processing.

 

 

E-2           Supplier shall notify Buyer when technical data in Supplier’s possession does not agree with the latest revision data specified in a Purchase Order, and when any additional technical data is required. Buyer shall furnish Supplier with such technical data upon receipt of such request.

 

 

E-3           Unless otherwise specified the latest issue of the applicable specifications and/or drawings shall be applied to this Order.

 

 

E-4           The Supplier shall conform to and comply with Buyer Quality Requirements for control and use of Digital Product Definition.

 

 

E-5           If a key characteristic is required by engineering documents or the Buyer Purchase Order, the following requirements apply: all key characteristics shall be placed under Statistical Process Control. If the Supplier does not have the ability to perform as stated above, contact the Buyer immediately, prior to continuing with purchase order requirements. At any time, the Supplier may request assistance from the Buyer when conducting S.P.C. and A.Q.S. (Advanced Quality System) activities. Documentation requirements per key characteristic: The Supplier will provide copies of S.P.C. documentation with all parts delivered to the Buyer. Documents required for each key characteristic shall be 1x-MR chart or Xbar-R chart. If 21 or more parts are listed on the control charts, then upper and lower control limits along with C.P.K. reading shall be indicated on the control chart. All charts will be identified with the part number, dash number, and the key characteristics. The documentation above will be in addition to all other documentation required by the purchase order and engineering requirements.

 

 

 

 

 

 

E-6           Variation management of Key Characteristics that have been identified by the Buyer shall be monitored and controlled. Acceptance plans may require Buyer and/or Customer approval, shall be statistically valid and shall preclude acceptance of product lots whose samples have known non-conformities. Key Characteristics may be product or process related. Evidence of product or process conformity to the acceptance criteria shall be maintained.

 

 

E-7           A Quality Plan must be submitted to Buyer, for approval prior to the completion of the FAI.

 

 

E-8           A Supplier Quality Plan is required for all goods supplied under this order to AS9100 Section 7.1. Copies of such plan shall be made available to the Buyer, Buyer’s customer and government representatives upon request.

 

 

E-9           Unless specified on the applicable order, any digital dataset or translation thereof (collectively “data”) furnished by the Buyer is furnished solely as an accommodation to the Supplier. It is the Supplier’s responsibility to compare such data to the Buyer furnished two-dimensional drawing to confirm the accuracy of the data.

 

Inspection

 

I-1            Applicable on initial production part by the Supplier, a First Article Inspection (FAI) report is required for each part number. The First Article Inspection report (Form AS9102) shall indicate the actual measurement obtained for each characteristic listed on the blueprint, parts list and Buyer Operations Sheet (if applicable). At the Buyer’s discretion, a Buyer source inspector will be present during the FAI. When repetitive dimensions are inspected (i.e. holes of the same size, web thickness of the same size, etc), record actual measurements individually and specify the locations. An Amended FAI report is required on any future configuration changes, but only for the dimensions affected. At the Buyer’s discretion, a Buyer source inspector may also be present during the Amended FAI.

 

 

I-2            An Inspection Check List (ICL) is required for each part number, with every shipment. The Supplier must identify and document those dimensions checked and the results of that inspection. The preferred document to use when recording the inspection results is the “CHARACTERISTIC ACCOUNTABILITY, VERIFICATION AND COMPATABILITY EVALUATION” page of the AS9102 First Article Inspection form.

 

 

I-3            When Lot Sampling Inspection is approved by the Buyer, the dimensional inspection lot sample size and acceptance criteria shall comply with MIL-STD-105E, Table I – Inspection Level II; Table II – A – 0.010 AQL.

 

 

I-4            Government source inspection is required prior to shipment from your plant.. Upon receipt of this order, promptly notify the Government Representative who normally services your plant so that appropriate planning for Government Inspection can be accomplished.

 

 

I-5            One hundred percent inspection on all characteristics is required. Use of sampling plans for inspection is prohibited without the Buyer’s prior approval.

 

 

I-6            Source Inspection required. Source Inspection shall be coordinated with the Buyer prior to delivery.

 

 

I-7            Work under this order is subject to Buyer surveillance at the Supplier’s plant. The Buyer’s quality representative may elect to conduct inspection either on random basis or to the extent of 100% inspection. The Supplier will be notified if the Buyer inspection is to be conducted on specific shipments. No shipments are to be held for Buyer Inspection unless notification is received prior to, or at the time of, material being ready for shipment.

 

 

I-8            The Buyer’s acceptance of product does not absolve the Supplier of the responsibility to provide acceptable product, nor does it preclude subsequent rejection by the Buyer’s customer.

 

 

I-9            For all close tolerance holes (0.0015” or less), GO/NO-GO gauging techniques are not acceptable. Inspection equipment utilized must have the capability to attain a measurement of ten percent (10%) of the tolerance being inspected. (Reference ANSI/NCSL-Z540-1-1994 and ISO 10012-1).

 

 

Tooling

 

 

T-1          All Government furnished property supplied by the Buyer shall be controlled in accordance with (FAR clauses 52.245-2, 52.245-5). Any discrepancies shall be reported to the Buyer.

 

 

T-2          Buyer may, at any time, for any reason, remove the tooling from the Supplier’s possession, or require the Supplier to deliver the tooling to the Buyer or any third party, or direct Supplier to use any such tooling or take any other action with respect to the tooling that could be taken by the absolute owner thereof, including without limitation the power to divest the Supplier of legal title to such tooling and transfer the title to the Buyer or any other third party. If any such action taken by the Buyer pursuant to this paragraph causes an increase in the cost of any part of, or the time required for the performance of any part of the work under any order any order, an equitable adjustment shall be made in the contract price or delivery schedule, or both, pursuant to the clause thereof entitled “changes.”

 

 

T-3          All tooling tolerances are to be one third (1/3) of the engineering tolerances (example: an engineering tolerance of +/-0.030 is equal to a tooling tolerance of +/-0.010).

 

 

Non-Conforming Materials

 

 

NC-1        The Supplier shall notify the Buyer of any non-conformances and request disposition instructions prior to shipment to the Buyer. Notification shall be made by e-mail or fax to the LoDolce Machine Company Quality Department at: (845) 246-3457 fax

                (845) 246-7017.

 

 

NC-2        The Buyer’s or any other party’s test, acceptance, payment for, or use of the Goods ordered hereunder does not relieve the Supplier from any responsibility regarding defects or other failures to meet the requirements of the Purchase Order.

 

 

NC-3        Non-Conforming Goods: Notwithstanding (i) prior inspection, (ii) acceptance, (iii) payment for, or (iv) use of the Goods ordered hereunder, the Buyer shall have the following rights with respect to any Goods that do not conform to all requirements of the Purchase Order, at the Buyer’s election, exercisable within the period provided in the Purchase Order or, in the absence thereof, within one (1) year following the Buyer’s receipt of the Goods called for hereunder:

 

 

(i)                   Buyer shall have the right to reject such Goods. All such rejected Goods shall be returned to the Supplier, at the Supplier’s risk and expense, transportation collect and declared at full value unless the Supplier advises otherwise, for full credit or refund, at the Buyer’s option. Goods returned to the Supplier shall not be replaced by the Supplier without written instructions from the Buyer. Rejected Goods shall not again be tendered to the Buyer for acceptance without written disclosure of prior rejection(s) and;

 

 

(ii)                  As applicable per the Long Term Agreement (LTA) or Standard Terms and Conditions, Non-Conforming Goods may be repaired by the Buyer or a third party selected by the Buyer or retained by the Buyer at an equitable reduction in price at the Buyer’s election. Should the Buyer elect to repair the non-conforming Goods, all terms and conditions of the Purchase Order shall remain in full force and effect as to the Goods furnished by the Supplier.

 

 

(iii)                 Non-Conforming Goods identified by the Supplier or its sub-tiers, after the Goods have been shipped to the Buyer, are required to be disclosed in a timely manner prior to further Goods processing or shipment.

 

 

 

 

 

 

 

 

 

 

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